Technical structure adjustment of daily glass bottles

Nov 17, 2021

---Raw material standardization and refinement: establish a high-quality mineral raw material base to supply stable and high-quality raw materials. Attach importance to the recycling and treatment of waste glass, and establish a superb waste glass processing enterprise near the production area with large glass output; adopt the automatic batching controlled by a computer, reform the batching workshop, and eliminate the original weighing and mixing by manual operate. Advocate the use of sophisticated instrument analysis methods to monitor the quality of raw materials and finished products. Optimizing glass formulations and eliminating polluting raw and auxiliary materials (such as white arsenic).


---Energy saving of glass furnaces: Energy saving is an important way for the glass industry to reduce costs and implement sustainable development. The choice of fuel types, furnace models, optimization of furnace structure design, and the use of high-quality furnace materials, The reasonable matching of the ****** kiln equipment, thermal parameter control system, and production line should be paid attention to during the transformation; priority should be given to recommend energy-saving regenerative horseshoe flame kilns, all-electric or electric auxiliary heating kilns , Gradually adopt the most advanced energy-saving technologies of oxygen-enriched and full-oxygen combustion; it is necessary to eliminate unheated kilns and direct-fire or semi-gas kilns with high energy consumption. In 2004, the consumption of standard coal per ton of glass was 350 kg, and in 2010 it will reach 300 kg. The melting rate of oil-fired glass kilns averaged 1.7 in 2004 and will reach 2.2 in 2010. The melting rate of coal-fired glass kilns averages 1.5 in the province and will reach 2.0 in 2010


---Modernization of production technology and technical equipment: adopt high-level and high-efficiency equipment of mechatronics to improve the level of process management and control; except for a few products with special requirements that are manually formed, high-efficiency and flexible configuration must be selected Forming production line. The feeding channel is recommended to use gas or electricity as the heat source to achieve multi-stage temperature control to improve the feeding quality; use the lightweight technology of bottle and can production to improve the quality of products, and use cold and hot end spraying technology and automatic inspection , Packaging equipment; promote the use of hot air circulation annealing kilns, eliminate high-energy-consuming, polluting, and poor annealing kilns, such as direct-fire annealing kilns, annealing kilns that use washing gas as fuel; packaging methods for glass products It is necessary to adopt cartons, plastic boxes or pallet containers, etc., and eliminate sack packaging.


---Product diversification: Most daily-use glass products are products that directly face the market and face consumers. The life cycle is relatively short. In order to improve the innovation ability, the product and mold design should adopt computer-aided design and manufacturing to improve Product design efficiency and quality. To guide consumption, rather than waiting for users to come. Enterprises should strengthen the management of forming and develop the ability to quickly change varieties to adapt to the ever-changing market.


——Informatization of enterprise management: Informatization is an inevitable choice for my country to accelerate industrialization and modernization. The core of enterprise informatization is management informatization. The implementation of information-based business management can fully allocate and balance all aspects of the company's resources (including manpower, materials, equipment, information, time, methods, etc.), enhance the company's innovation ability, adaptability to the environment, and carry out enterprise information construction , Through the management of the entire supply chain resources of the enterprise, reflecting the ideas of lean production, synchronous engineering and agile manufacturing, realizing the reengineering of enterprise processes and organizational structure, so as to achieve the purpose of optimizing the enterprise value chain and enhancing the competitiveness of the enterprise.

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